Depending on the initial situation, process parameters, and products used, adapted drawing lubricants and process optimizations may create potential energy consumption savings. These may also contribute to reducing process-related CO2 emissions, provided that the underlying consumption data and emission factors are recorded and evaluated accordingly.
Cost potential and CO2-related transparency in the production process
Energy efficiency can help reduce energy consumption and operating costs. At the same time, a data-based assessment of processes creates greater transparency regarding where CO2-relevant savings potential may arise.
Because tribological requirements in wire production vary depending on machine, material, drawing speed, reduction, and process environment, we assess each application case individually. Together with you, we record the relevant production parameters, review possible starting points, and document the results in a transparent and traceable way.
Our service includes:
Consulting
Our experts work with you to analyze the respective wire drawing machine or production line on site in order to understand the initial situation, technical framework conditions, and your objectives as precisely as possible.
Measurement
Recording relevant production parameters forms the basis for a reliable assessment. These parameters may include, for example, drawing speed, reduction factor, number of drawing dies, material input, and energy consumption.
Analysis
The recorded data is evaluated in a structured way. On this basis, we derive possible recommendations for product selection, process adjustments, and a test phase. Statements regarding savings potential are made depending on the measured baseline values and the respective framework conditions.
Test phase and product application
During the test phase, we evaluate suitable alternative products under real production conditions. This includes assessing whether the recommended solution meets the technical requirements, process stability needs, and defined objectives. If necessary, we review additional product options or develop an application-specific solution.
Product recommendation and reporting
The data obtained from the analysis and test phase is consolidated in a report. This report may include product recommendations, energy consumption values, possible cost assessments and provided that the required data is available, a CO2-related assessment.
In many projects, experience shows that a higher-quality alternative product can be economically viable despite potentially higher product costs if it generates measurable benefits in the overall process. However, the actual amortization depends on the respective production conditions, energy prices, consumption levels, and achieved process results.
In addition, optimized drawing lubricants can help reduce residues and support product quality. Whether and to what extent these effects occur is reviewed and documented in each individual application case.
Benefit from our experience gained in international customer projects and from application-oriented consulting for wire drawing processes.
Possible benefits as part of an energy efficiency assessment:
- Identification of potential efficiency improvements in your production
- Transparent assessment of energy consumption and total operating costs
- Evaluation of possible CO2-relevant effects based on available data
- Product consulting based on your individual tribological requirements
- Measurements and analyses directly at the machine
- Traceable documentation of results and recommendations
Talk to our specialists about optimization opportunities in your wire drawing process.